RESILIENCE IS MORE THAN RISK MANAGEMENT

FeaturedRESILIENCE IS MORE THAN RISK MANAGEMENT

RISK MANAGEMENT

Resilience is more than risk management. It is a capability to get to the future by limiting the impact of disruptions. Risk management is necessary to manage particular supply chains as well as the supply chain system. Anticipating risks from disruption is an important skill. Assessing risk and assigning probabilities to manage risk are parts of any risk management system. Beyond the immediate supply chain risks there are risks that threaten the total supply system. It is necessary to take a systems view of risk if you want to build resilience across the total system. An example would be energy supply chains which are made up of entity supply chains (e.g.extractors, refiners, generating companies) linked to buying organizations (re-sellers, business and consumer suppliers) which are linked to business supply chains and consumers at some point in the chain. The total supply system would consider risk at each node from source to consumption. This means not simply managing risk in the organization supply chain it means managing the risk in the system which has many supply chains. Resilience requires steps to manage beyond the immediate supply chain, beyond intra and  interorganizational supply chains linked in the total system. Resilience capabilities have to be developed to manage systemic risk.


We cannot solve a problem with the same thinking that created it.

Albert Einstein


As John Maynard Keynes noted markets do not always work as expected when this happens it may be necessary for government to intervene to correct the problem. Governments have a responsibility to secure strategic assets that may include: energy, food, water, public utilities, banks, defense and other resources. These are the resources that are needed to maintain life and provide security for the population. Yergin and Stanislaw (1998) refer to these resources as the ‘Commanding Heights of the Economy‘ after Lenin and Marx.

RESILIENCE

  • Resilience is not a quick fix
  • Resilience is a long-term commitment
  • Resilience requires investment
  • Resilience requires trained and highly skilled personel
  • Resilience requires immediate intelligent response
  • Resilience is continuous not episodic or ad hoc

Resilience is the ability to bounce back from disruptions. In supply chains one thing is certain at some point there will be disruption. Something that knocks your plans off track. Those that plan often make plans resilient by adopting ‘what if?’ strategies. This means having plans to get back on track quickly when the unexpected happens.

Resilience is tested when goods being shipped in containers are held up or when there is a labor strike at a port or supplier production unit. It can be beyond supply disruption which is a symptom not a cause of something much bigger. For example, when a pandemic grips the world. This is systemic disruption. What makes for resilience in these circumstances is having the capacity to bounce back quickly. Capacity which has been built through planning and investment to ensure it is present when needed.

Securing strategic assets must be part of resilience. If we think about the needs of a nation state we could produce a list that would include: defense, energy, food, healthcare, materials and technology amongst other things. These are what Lennin  and Marx referred to as the ‘commanding heights’ of the economy. We expect governments to secure strategic assets. One of the problems for some nation states is ‘short-termism’. In democratic states governments are elected for 4 or 5 year terms and commitments follow suit. The long-view has been something that eastern countries such as China and Japan have been admired for. Without such long-term views it is difficult to develop continuity for resilience.

In my discussion of the West’s dependency on China I drew attention to the long term planning to acquire rare earth minerals and strategic metals for battery technology. China has built resilience and continues to do so. Western economies have been wedded to the market to solve their problems. I mean that they see the price mechanism as a way to fix disruptions rather than build capacity through investment to achieve it. In essence you assess and balance risk through markets. This will become clearer as I discuss risk.

People and Technology

Creating the right culture is part of building resilience. Expectations have to be set and carefully managed. Developing people and teams to respond effectively when disruption strikes is critical and it requires a mix of people and technology to achieve results. Having data in the right form to signpost what is happening in the supply chain often gives advance warning. It may not always provide signals as soon as you would like but ensuring that teams are trained to interepret data and respond effectively is the key to minimising the impact.

Let me demonstrate using an analogy from Formula 1 racing. A driver may be the first to recognise a problem in the car and quickly signal to the pit team what is happening. Each person in the pit team has a role and knows exactly what to do in the particular circumstances reported. Quick response is necessary to effect a repair or adjustment that will get the car back on track immediaitely after the incident without delay. Supply chains have to become resilient in similar fashion with every team member knowing their role and having a skill set so that each member knows exactly what to do in the specific circumstances.

In ‘Competing for the Future’ Gary Hamel talked about everyone being a prisoner of their experience but this need not be the case if you can learn skills that stretch beyond that experience. You can learn from the best and from the mistakes of others as well as from your own experience.

RISK

Risk is managed through probabilities. This is a first step to map risks that may disrupt supply chains. Time is an important element of this assessment. What is the likelihood of something happening and how long will it last? This is more than probability, it is impact too measured through time. An example such as the Ever Given Container Vessel demonstrates both. If we were assessing the risk prior to occurrence the probability statistic might have been close to zero (.0001), since in the Suez Canal’s history over 100 years of past data there had been no such event. The impact was more than the 7 days the ship was stuck. It took months for ships and container traffic to bounce back to something near normal throughput. So how do you plan resilient strategies for unlikely but possible events? If you do not want to over invest in capacity you have to be agile. Agility depends on thoughts and action. Firstly, you must anticipate such an event. Secondly, you have to think through scenarios and cost the options. Thirdly, make the decision. Necessary but not easy because resilience costs but it will cost less if you anticipate and plan agile strategies.

In supply chains there are many risks which I summarized in my 7V Framework based on more than twenty years researching supply chain risk across different industrial sectors. The factors that create value are also those factors that carry risk. Volatility, Volume, Velocity, Visibility, Variability, Virtuality and Variety are the seven risk factors.  The profile of risk is not the same for every organization but the factors are. The question for organizations to address is to identify how each of the factors contributes to that particular organization’s mix profile. Of course even inside organizations there will be different supply chains that are affected differently by the mix elements. A simple example might make this clear. Supposing we operate a supply chain that has regular demand patterns that lead to constant reorder patterns from a consistent supply base. This type of supply chain should not be affected by volume risk or variability. Whereas a supply chain where volumes are less predictable and sources of supply are more volatile will have a very different profile of risk.

Resilient strategies require investment in resources to build it. Examples include people, training, technology, systems, sourcing, procurement, operations, warehousing and distribution. Each element forms part of the mix. Resilience extends beyond a single supply chain which means investment in the network is necessary. Supply chains have to be thought of as service systems satisfying customers if we want to build resilience.

Analyzing systemic risk requires constant scanning for threats. In the process of doing so we may also find opportunities to enhance the system capabilities which increase resilience. A similar process can be implemented at organizational level or for a specific product supply chain with the aim of building resilience.

RESPONSIVE SYSTEMS

Supply chains are service systems. We should never lose sight of this fact. Service to customers however defined is central to the supply system. Building resilient supply chains means that customers can be served efficiently and effectively. Service means being responsive to customers at the time service is required. This responsiveness is common to public services and to private enterprise. Time is of the essence.

CONCLUSIONS

Resilience is important in any system. In supply chain systems it is paramount. Supply systems exist beyond immediate firm and intra-firm supply chains. Risk has to be anticipated, assessed and probable outcomes assigned to manage the risk for the system. Within the system organizations are responsible for managing their own intra and inter-organization supply networks. Agile strategies can be employed by firms inside their own supply networks. Responsiveness is an important capability to build. Resilience goes beyond agility and responsiveness by allocating resources to the total supply chain system proportionate to risks identified in that system.

ProfessorTony Hines PhD, writes and talks about supply chain strategies. He is author of Supply Chain Strategies published by Routledge. He presents the Chain Reaction Podcast all about supply chain advantage.

Listen also to the episode Reflections On Resilient Supply Chains which discussed the part geopolitics has played in moving supply chains towards resilient strategies.

In Supply Chains Timing is Everything

FeaturedIn Supply Chains Timing is Everything

Timing is Everything

Timing is everything says Tony Hines when it comes to achieving supply chain advantage. Whether it is how long it takes to procure goods, process work-flows or transport goods (raw materials, work-in-progress or finished inventories) to the customer. Time endows advantage. Of course time can also be a problem if you do not manage it well. Managing time in supply chains is a risk. There are uncertainties beyond your control that give rise to risks that you may not have factored in. Even the most savvy supply chain professionals are subject to it.

Cargo

Take the current issues in global supply chains with ports experiencing delays in handling cargo. Satellite pictures of ports in California showed about seventy ships lining up waiting to discharge containers at Los Angeles. Long Beach too has delays. About 40 per cent of US Container traffic passes through these two ports. In the UK too at Felixstowe which handles about 36 per cent of the UK container traffic there are similar problems. In the US it has been taking up to 14 days to get ships into port and in the UK 6 days. There is also increased dwell time in turning around containers. It has raised form 4 days to 10 in the UK. The Biden Administration brought those involved in the US crisis to the table to discuss practical solutions and gain commitments.  This is seen as a positive move and parties are keen to operate ports 24/7 to get the job done. In the UK the underlying problem is the shortage of 100,000 HGV drivers to clear the ports and get containers in the right places. Time is everything because these delays are costly for everyone the shippers, the ports, the hauliers, the customers and those managing the various operations. A number of large retailers have been agile in trying to manage the risk by hiring their own vessels to move goods. These are generally smaller ships to weave in between the larger ships and to drop cargo at smaller facilities to avoid the backlogs. Home Depot’s Sara Caliga said the idea started as a joke saying they would charter the ships themselves to get the job done but that’s exactly what they have done. Wal-Mart said their strategy was to hire smaller ships to move goods more quickly. IKEA, Target and Costco are all doing something similar. Coca Cola said it was using smaller vessels usually used for grain or coal to move their products around. In the UK the John Lewis Partnership runs 38 department stores, 12 at home stores and about 338 Waitrose Stores and it too committed to charter ships on 16th September to ensure they had supplies for the run up to Christmas. Hiring ships is not cheap. It is also not a skill expected of retailers to run the shipping operation so it will be interesting to see how they do. These retailers are looking to secure the high velocity inventories the goods that make them most profit. Listen to the podcast and find out more.

Electricity Shortages in China

Electricity shortages in China have impacted production capacity as factories in some of the biggest industrial areas have had to close. This is in addition to the problems experienced from the pandemic shutdowns that occur with China’s no tolerance policy to Covid. This will mean more disruptions to some goods. Recent closures in Vietnam have also seen some production move from there to China but Vietnam is now opening up again. 

Driver Shortages

The UK is still impacted from the HGV driver shortage (100,000) meaning goods are not moving as quickly as they should. This is impacting the UK’s largest container ports. This week the reintroduction of cabotage by the UK Government means that EU drivers can do more pickups in the UK but this has not gone down well with UK hauliers who fear their work will be taken away by EU firms.

Planning and Control

Planning and control are two concepts to employ across supply chains if you want to deliver on time, every time. On time delivery is always important but with some categories it is not just important it is essential e.g. medicines, fresh food and ambient goods. To plan effectiveley you need systems, processes, technologies and people working seemlessly together across the supply chain. Visibility across the system for all parties that are partnering in that system is essential. Communicating information that is timely to take action to control the system is essetial.

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Something for you, your colleagues…students and people in business…Why not share…

21 Episodes include:-

  • Disruption Food Security and Environment
  • Developing Cost Effective Teams
  • Supply Chain Cost Concepts
  • Transport at Zero MPH
  • Where’s My Box?
  • Ten Trends for Supply Chain Advantage
  • Pressing Problems
  • Predicting the Unpredictable
  • The CEO and Supply Chain Pro’s
  • Digital Transformation and Blockchain Technology
  • Supply Chain Strategies
  • Sourcing Strategies
  • Volumes and Volatility in Supply Chains
  • End to End Supply Chain Analytics
  • Market Driven Customer Focused Supply Chains
  • Ever Given – Supply Chain Disruption in the Suez Canal
  • Supply Chain Resilience and Risk
  • Post Brexit Supply Chains UK-EU
  • Value, Customers and Service
  • Complexity and Disruption
  • 7 V’s Explained

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